FJR Farkles

 

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Fuel Cell
Brake Line Nightmare

 

Here's where I'm gonna post any Farkles I do to my FJR.

Any maintenance issues will be covered over at my FJR Maintenance page.   

I just added a page for my fuel cell!

Since the weather's gonna be crappy I'm gonna start the Farkle procedure tomorrow.

I started by pulled most of the bodywork off tonight just to get ready.

FJR Tank No Bodywork.jpg (57900 bytes)

Tank up rear.

FJR Right No Bodywork.jpg (49153 bytes)

Tank up rear.

FJR Left No Bodywork.jpg (46649 bytes)

Tank up left.

I'm starting with two power plates and two ground blocks.

Koso heated grips are also on the agenda for tomorrow.

I'm excited about these because I just became a dealer and they look pretty well built compared to Hot Grips.

I'm gonna add a few Marinco cigarette lighter outlets also.

I just became a dealer for Heat-Troller's too.

I'm gonna place an order this week and I'll get them mounted ASAP!


Here are some more pics of this Farkle session.

FJR Farkle001.jpg (47238 bytes)FJR Farkle003.jpg (47263 bytes)

FJR Farkle002.jpg (59769 bytes)

More tank up pics???

FJR Farkle004.jpg (32674 bytes)

Inside the Koso heated grip controller.

FJR Farkle006.jpg (29292 bytes)FJR Farkle007.jpg (32256 bytes)

Close ups of the Koso heated grips.

VERY COOL, I mean hot, yeah HOT!

FJR Farkle008.jpg (32839 bytes)FJR Farkle009.jpg (37494 bytes)

Modified ground block.

FJR Farkle010.jpg (25599 bytes)FJR Farkle011.jpg (27467 bytes)

Modified power plate.

FJR Farkle014.jpg (38742 bytes)

Mounted relay and modified ground block.

FJR Farkle012.jpg (42241 bytes)FJR Farkle013.jpg (37479 bytes)

Mounted modified power plate.

FJR Farkle015.jpg (38859 bytes)

See the two holes?

That's where the second power plate is going.

FJR Farkle016.jpg (34698 bytes)FJR Farkle017.jpg (37246 bytes)

FJR Farkle023.jpg (40720 bytes)FJR Farkle031.jpg (39162 bytes)

Pics from under the seat where I mounted the second ground block and power plate.

FJR Farkle019.jpg (33663 bytes)FJR Farkle018.jpg (44547 bytes)

Misc pics.

FJR Farkle021.jpg (35112 bytes)FJR Farkle026.jpg (54207 bytes)

Battery and power plate pics.

FJR Farkle022.jpg (47252 bytes)FJR Farkle024.jpg (41859 bytes)

FJR Farkle029.jpg (56852 bytes)FJR Farkle025.jpg (45345 bytes)

Ground block pics.

FJR Farkle027.jpg (51520 bytes)FJR Farkle028.jpg (56922 bytes)

Power plate pics.

FJR Farkle030.jpg (52102 bytes)

Mounted Koso heated grips.


FJR Front.jpg (42280 bytes)

I got a new-to-me Handy lift so now it's a little nicer to work on my bikes.

Now if I could clear some of the shite outta my garage it would be much nicer.

Here are the pics of the latest Farkle session.

We (Nick) mounted 4 Heat-Troller's to my FJR.

FJR Rightjpg.jpg (44574 bytes)

These two on the front are for my Warm-N-Safe clothes, and my Farkle Master heated seat.

FJR Front HT Mount 2.jpg (38633 bytes)FJR Front HT Mount.jpg (35329 bytes)

These two are for my wife's Warm-N-Safe clothes and her Farkle Master heated seat.

FJR Rear HT Mount.jpg (37061 bytes)

The batteries died in my camera so there will be more to follow.


Worked on the FJR again tonight since we're getting more snow.

Here are the pics of the Heat-Trollers mounted that I promised.

Front Heat-Trollers.jpg (46509 bytes)

Front two are for rider's clothes, and riders seat!

Rear Heat-Trollers.jpg (46202 bytes)

Rear two are for the same, clothes and seat.

Datel Panel.jpg (42176 bytes)Datel Wiring.jpg (39364 bytes)

Datel Panel Mounted 2.jpg (44834 bytes)Datel Panel Mounted.jpg (30678 bytes)

We added a Datel voltmeter.

That's Nick filing down the edges and shrink-wrapping the leads for it.

Looks pretty cool there and fits no problem.

Cee Bailey +4 +3.jpg (43541 bytes)

Cee Bailey +4 +3 (It's friggin' HUGE!!!)

Racks.jpg (82240 bytes)

Givi tail rack from Farkle Masters

Power Plate.jpg (38141 bytes)

We relocated the power plate to under the right side lower.

Ground Block-Relay.jpg (45154 bytes)

Just another picture of the ground block and the relay.

Buddy Christ.jpg (48046 bytes)

RAM XM mount and Buddy Christ!

Don't know where either one of them is gonna end up.


Another session this week and here are the updates.

Brake Perch Tapped.jpg (36811 bytes)

Drilled and tapped the brake perch to accept a 10mm x 1.25 bolt so I could mount a RAM mount ball.

Passport.jpg (31857 bytes)

Mounted the Passport 8500 on the Quack Fab dash shelf. Drilled a small hole to secure the wire for the Passport.

Passport Controler 2.jpg (36451 bytes)

Mounted the Passport 8500 Smart Cord controller in the "D" panel.

Passport Controler.jpg (59961 bytes)

Here's a close up.

Power Plate New Location.jpg (71482 bytes)

Fuse Block Close.jpg (95334 bytes)

Fuse Block Far.jpg (126201 bytes)

This is where I (Nick) moved the Power Plate fuse block to.

FJR Farkle Dash.jpg (46415 bytes)

Farkled up dash with (from left to right) XM radio, Magellan RoadMate 700, Escort Passport 8500, Buddy Christ, Garmin eTrex Vista, and in the "D" panel the Datel voltmeter and Passport remote control.

FJR Farkle Dash 2.jpg (41449 bytes)

Same as above but I moved Buddy Christ.

FJR Farkle Front.jpg (39173 bytes)

From the front.

FJR Nick.jpg (41720 bytes)

Nick astride his creation.

I'm financing it but it's his project.

Very nice work indeed!


I brought my Givi rack to Ultimate Powder Coating and got it powder-coated wrinkle black.

It looks 110% better then the Givi coating.

Givi Rack Wrinkle Black.jpg (422181 bytes)

Then after I bought my Corbin seat which is one piece instead of the stock two piece design the little V on the middle bar of the Givi rack interfered with the installation and removal of the Corbin. I fixed it by cutting the V out and reversing it to point to the back of the bike. Then I had it re-powder coated and presto,

Givi Rack Close.jpg (299503 bytes)

it's all better.


New Farkle session December '04.

J&M Hidden.jpg (104720 bytes)

This is where the noise suppressor for my J&M unit gets hidden.

Left side frame spar behind the lower.


Here's what my garage looks like with the FJR in pieces everywhere.

Garage + FJR.jpg (448163 bytes)

I threw in my Penske the other night.

Piece of cake.

I have a few pics that I'll post as soon as I bring my camera in outta the garage.

Lower Shock Bolt Left Side.jpg (198383 bytes)

The lower arrow is the lower shock bolt the upper is the linkage bolt that needed to be removed to swap shocks.

Top Shock Bolt Left Side Far.jpg (232068 bytes)

The arrow shows the top shock bolt from far away so you can get an idea on where it is.

Top Shock Bolt Left Side.jpg (141065 bytes)Top Shock Bolt Right Side.jpg (147098 bytes)

Then there's a close up and a shot with the bolt half out.


I decided to install the bulkhead into my stock tank since everything was going so well with my Galfer SS brake lines.

I didn't really do a write up since I just used this page: http://www.fjr1300.info/howto/bulkhead.html

Very simple and straight forward.

Fuel Pump.jpg (280310 bytes)

I took this picture so I could tell the orientation of the fuel pump upon reinstallation. 

Print it out if ya need it.

I mounted the 1/4" NPT 90° fitting to the bulkhead and ran 1/4" fuel line from the barbed end to a small Motion Pro dry break.

Bulkhead Installed.jpg (162269 bytes)Bulkhead Installed Close.jpg (238959 bytes)

I connected the dry break together and pumped come compressed air into the tank.

No leaks that I could hear.

I found some very cool dry breaks at Moreland Hose but they were just too big.

I bought two 'cuz they were so nicely made but I used the small plastic ones instead.

I filled the tank past the bulkhead with fuel and so far it's all still inside the tank. I guess that's one in the W column.

Here's a pic of my tool tray. You can see along the left side subframe rail the small inline fuel filter.

Underseat.jpg (208010 bytes)

Everybody brakes my shoes about using this filter but it only has to filter the shit from my fuel cell before the stock filter does it's job. Plus I think it looks cool. That's the fuel line just coiled up under the passenger seat until the fuel cell is done. I hope QUACKA is ready to hit it soon.

Underseat Rear.jpg (153356 bytes)


 

 

 

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This page was last updated on:

09/27/2008